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更换中空玻璃生产线零件时的考虑因素

2021.09.01威力智能

1.对生产线设备的准确性的影响
1. Impact on the accuracy of production line equipment
应该根据工作精度判断是否更换部件。在长期操作中,出现的大部分部件是零件磨损,例如机床导轨,锭子和轴承等基本部件的磨损。如果磨损对绝缘玻璃生产线的准确性产生了更大的影响,则应及时更换零件。相反,如果磨损不是很严重,并且可以在下一个维护周期之前使用,因此没有必要替换它。
Whether to replace components should be judged according to the working accuracy. In long-term operation, most parts are worn, such as the wear of basic parts such as machine tool guide rail, spindle and bearing. If the wear has a greater impact on the accuracy of the insulating glass production line, the parts shall be replaced in time. On the contrary, if the wear is not very serious and can be used before the next maintenance cycle, it is not necessary to replace it.
2.对生产线预期用效的影响

2. Impact on expected use efficiency of production line

如果零件损坏,并且绝缘玻璃生产线的预期用途功能无法完成,则应考虑更换;如果部件仍然可以完成预定功能,但降低了生产线的性能,也需要考虑更换。
If the parts are damaged and the intended function of the insulating glass production line cannot be completed, replacement shall be considered; If the parts can still complete the predetermined functions, but reduce the performance of the production line, replacement also needs to be considered.
3.对生产效率的影响
3. Impact on production efficiency
绝缘玻璃生产线是具有高自动化程度的精 密机械设备之一。某些部件的损坏将导致一些自动设备发生故障,这可能导致工作时间和劳动强度的增加,稀释率的增加,以及生产效率的显着降低。此时,您需要考虑更换零件。
Insulating glass production line is one of the precision mechanical equipment with high degree of automation. The damage of some parts will lead to the failure of some automatic equipment, which may lead to the increase of working time and labor intensity, the increase of dilution rate and the significant reduction of production efficiency. At this point, you need to consider replacing parts.
4.对部件的力量和刚度的影响
4. Influence on strength and stiffness of components
对绝缘玻璃生产线部件的强度和刚度有一定要求。当某些部件的刚性达到小值时,部件的磨损可能进一步损坏,并且需要更换部件;如果部件的强度降低,则生产线的准确性降低,或者其他正常工作条件损坏,还需要更换;此外,有些部件的安 全要求很高。如果强度和刚性降低,裂缝等,必 须更换它们。
There are certain requirements for the strength and stiffness of components of insulating glass production line. When the rigidity of some parts reaches a small value, the wear of parts may be further damaged, and the parts need to be replaced; If the strength of the parts decreases, the accuracy of the production line decreases, or other normal working conditions are damaged and need to be replaced; In addition, some components have high safety requirements. If the strength and rigidity are reduced, cracks, etc., they must be replaced.
5.磨损部件对其他部件的影响
5. Influence of worn parts on other parts
如果中空玻璃生产线的部件磨损,如果发生如下情况:损坏正常合作,啮合和设备的传输,生产效率降低,发热增加,以及设备润滑故障,指示损伤,癫痫发作或骨折,需要更换;如果零件的表面硬化层磨损或剥离,则部件太大,表面应变,疲劳等,应更换零件以保护更昂贵的对应物并降低成本。
If the parts of the insulating glass production line are worn, if the following conditions occur: damage, normal cooperation, meshing and equipment transmission, reduced production efficiency, increased fever, and equipment lubrication failure, indicating damage, seizures or fractures, which need to be replaced; If the surface hardened layer of the part is worn or peeled, the part is too large, surface strain, fatigue, etc., the part shall be replaced to protect the more expensive counterpart and reduce the cost.
6.经济成本分析
6. Economic cost analysis
当一些部分即将达到使用的限制时,但尚未到达,负责人必 须考虑剩余寿命对设备的未来维护的影响,经济分析合适的更换时间。建议后允许修 复的部件可以用来终身结束;但是,如果有一些磨损的部分,他们就无法继续工作,直到下一个修 复间隔,并且在中间的替代和组装有大量的劳动力,停机损失很大。当它对生产产生很大影响并且没有替换部件时,需要更换。
When some parts are about to reach the use limit but have not yet reached, the person in charge must consider the impact of the remaining service life on the future maintenance of the equipment and economically analyze the appropriate replacement time. The parts that are allowed to be repaired after the proposal can be used for the end of life; However, if there are some worn parts, they cannot continue to work until the next repair interval, and there is a lot of labor in the middle of replacement and assembly, resulting in a great loss of downtime. When it has a great impact on production and there are no replacement parts, it needs to be replaced.
中空玻璃生产线的一些部分具有高安 全性要求,但同时,没有可靠的监控方法,需要定期更换。剩下的寿命不能考虑,这与生产安 全有关。
Some parts of the insulating glass production line have high safety requirements, but at the same time, there is no reliable monitoring method and need to be replaced regularly. The remaining service life cannot be considered, which is related to production safety.
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