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中空玻璃生产线维修的重点考虑因素有哪些

2021.08.27威力智能

中空玻璃生产线购买以后只要平时加强维护,一般不会出现什么大的问题,即使出现了问题,厂家也有售后服务作保障,但是由于生产过程中是客户你自己在使用,也不可能事事都要去找厂家,所以要知道在什么情况下需要中空玻璃生产线维修很重要:
After the purchase of the insulating glass production line, as long as the maintenance is strengthened at ordinary times, there will generally be no major problems. Even if there are problems, the manufacturer also has after-sales service as a guarantee. However, since the customer is using it during the production process, it is impossible to go to the manufacturer for everything, so it is important to know under what circumstances the insulating glass production line needs to be repaired:
1.基础零件是否磨损严重
1. Whether the basic parts are seriously worn
如果在中空玻璃生产线使用过程中,出现机床床身导轨、主轴及轴承等基础零件磨损严重现象对中空玻璃生产线的机械设备工作精度造成了比较大的影响,那么在这种情况下就要考虑更换基础零件了,反之亦然。

If the serious wear of basic parts such as machine bed guide rail, spindle and bearing occurs during the use of insulating glass production line, which has a great impact on the working accuracy of mechanical equipment of insulating glass production line, it is necessary to consider replacing basic parts in this case, and vice versa.

2.维护保养过程中及时发现的影响设备运行和生产的因素
2. Factors affecting equipment operation and production found in time during maintenance
比如在平时维护和保养的过程中传动系统各传送辊轴承、毛刷辊轴承、传送轴承、链轮、齿轮运行是否正常或者异常;水路系统中水嘴喷是否因质量问题堵塞;气路系统中过滤器、油雾器质量有无问题,风机是否能正常转动等,.这些因素如果出现产品质量问题就会影响到设备不能正常运行,所以要及时发现及时维修。
For example, whether the transmission roller bearings, brush roller bearings, transmission bearings, sprockets and gears of the transmission system operate normally or abnormally during normal maintenance; Whether the water nozzle of the waterway system is blocked due to quality problems; Whether the filter and oil mist in the air circuit system have quality problems, whether the fan can rotate normally, etc. if these factors have product quality problems, they will affect the normal operation of the equipment, so they should be found and repaired in time.
3.中空玻璃生产线各环节的设备(玻璃磨边机、玻璃清洗机等)是否运行正常
3. Whether the equipment of each link of the insulating glass production line (glass edging machine, glass cleaning machine, etc.) operates normally
这些设备的正常运行才能保证中空玻璃生产线的正常生产,平时应该多加强对设备的监控力度,比如电压是否稳定,能否都能达到正常的使用标准,尤其是在使用1-2年过了保修期的中空玻璃设备,更该加强维护和维修力度。
The normal operation of these equipment can ensure the normal production of the insulating glass production line. At ordinary times, we should strengthen the monitoring of the equipment, such as whether the voltage is stable and whether it can meet the normal use standard, especially for the insulating glass equipment that has been used for 1-2 years and has passed the warranty period, we should strengthen the maintenance and repair.
4.要考虑更换的零部件对安全性的要求,从部件的强度和刚度分析零部件的磨损条件
4. The safety requirements of the replaced parts shall be considered, and the wear conditions of the parts shall be analyzed from the strength and stiffness of the parts
比如一些部件磨损急剧上升,破坏了正常配合、啮合和传动,发热量大增、润滑失常、表面抗伤、咬住或断裂,或者说零件表面硬化层被磨掉或脱皮、配合间隙过大、表面拉伤、疲劳剥蚀的磨损程度严重的情况,都要及时更换。
For example, the wear of some parts rises sharply, which destroys the normal matching, meshing and transmission, increases the calorific value greatly, the lubrication is abnormal, the surface is resistant to damage, bites or breaks, or the surface hardening layer of parts is worn off or peeled, the matching clearance is too large, the surface is strained, and the fatigue denudation is serious, which should be replaced in time.
5.维修除了要考虑以上因素外,还要从经济效益角度考虑是否迫切需要更换
5. In addition to the above factors, maintenance should also consider whether replacement is urgently needed from the perspective of economic benefits
中空玻璃生产线维修应该考虑更换部件的寿命,若是允许事后维修的零件可使用到其寿命极限;对维持不了—个修理间隔期.而更换拆装劳动量大、停机损失大、对生产影响大,又无替代零件时,应及时更换。
The service life of replacement parts should be considered in the maintenance of insulating glass production line. If it is allowed to repair after the event, the parts can be used to their service life limit; If a repair interval cannot be maintained, but the replacement and disassembly labor is large, the shutdown loss is large, the production is greatly affected, and there is no substitute parts, it shall be replaced in time.
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