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全自动封胶线常见问题的处理方法

2021.07.08威力智能

1、 混胶不均匀出现花胶
1. The mixed glue is not uniform and the flower glue appears
检查黑白胶泵气源是否正常,一般气压在0.4mpa左右。
Check whether the air source of black-and-white rubber pump is normal. Generally, the air pressure is about 0.4MPa.
检查黑胶白胶压力是否平衡,白胶压力大于等于7mpa,黑胶压力大于等于7mpa。
Check whether the pressure of black glue and white glue is balanced. The pressure of white glue is greater than or equal to 7MPa, and that of black glue is greater than or equal to 7MPa.
检查比例泵黑白胶配比是否在9到11:1左右。
Check whether the proportion of black and white glue of proportional pump is about 9 to 11:1.
检查混胶器是否安装正确,有无部分堵塞(清胶不干净所致)。
Check whether the mixer is installed correctly and whether it is partially blocked (caused by unclean glue cleaning).
检查黑胶智能压力表压力是否正常。
Check whether the pressure of black glue intelligent pressure gauge is normal.
检查黑胶气动开关与电磁阀动作是否正常。
Check whether the black rubber pneumatic switch and solenoid valve operate normally.
2、 打胶不出胶
2. The glue can't come out
检查气源压力是否在0.4-0.65mpa间。压力过低将导致无法补胶和其他不确定性不稳定
Check whether the air supply pressure is between 0.4 MPa and 0.65Mpa. If the pressure is too low, it will lead to no glue filling and other uncertainties
检查触摸屏中编辑功能菜单中的密封不使用功能是否打开。
Check whether the seal not in use function in the edit function menu of the touch screen is turned on.
检查气动开关是否阻塞。
Check whether the pneumatic switch is blocked.
检查黑白胶泵气动开关和检测磁性开关及电磁阀动作是否正常。
Check whether the pneumatic switch, magnetic switch and solenoid valve of black and white rubber pump operate normally.
检查比例泵上的压力表显示是否报警,正常压力在7-35mpa。
Check whether the pressure gauge on the proportional pump displays alarm, and the normal pressure is 7-35mpa.
检查液压站是否有压力,无压力做如下处理:清洗比例溢流阀。检查比例控制器是否正常。
Check whether there is pressure in the hydraulic station. If there is no pressure, do the following: clean the proportional relief valve. Check whether the proportional controller is normal.
清洗时是否能排出白胶。
Whether the white glue can be discharged during cleaning.
检查比例泵下限开关是否导通。
Check whether the lower limit switch of proportional pump is on.
3、 刮板报警
3. Scraper alarm
检查胶头探测传感器位置是否正常。线路有无断路。
Check whether the position of rubber probe sensor is normal. Check whether the circuit is open.
气源压力是否在0.6-0.8mpa间。
Whether the air supply pressure is between 0.6 MPa and 0.8 MPa.
气缸支撑杆是否有胶。
Check whether there is glue in the cylinder support rod.
气缸缸体是否损坏。
Check whether the cylinder block is damaged.
挂板离胶是否过近。
Whether the hanging board is too close to the glue.
4、 伺服异常报警
4. Servo abnormal alarm
A810需厂家现场复位。
A810 needs to be reset by the manufacturer.
AC90检查伺服电机到驱动器间电缆(东力、反馈、抱闸)是否损坏。
AC90 check whether the cables (Dongli, feedback and holding brake) from servo motor to driver are damaged.
A910、710伺服过载。检查伺服电机与连接处是否有阻力,手动是否能转动。
A910, 710 servo overload. Check whether there is resistance between the servo motor and the joint, and whether the manual can rotate.
5、 玻璃测量不准
5. Inaccurate glass measurement
中空线与封胶线承接玻璃时是否有停顿现象。中空线与封胶线段速度是否相同。
Whether there is a pause phenomenon when the air line and sealing line undertake the glass. Whether the speed of the first section of the air line and the sealing line is the same.

全自动中空玻璃封胶线
6、 胶多或胶少
6. More or less glue
速度异常的忽快忽慢。扫描器没有顺利探测到铝条中央。
The speed is unusually fast and slow. The scanner failed to detect the center of the aluminum strip.
黑白胶压力忽大忽小导致涂胶量不稳。检测液压站压力是否正常,补胶动作是否正常。检查胶路压力或有无阻塞现象。
Black and white glue pressure fluctuates, resulting in unstable amount of glue. Check whether the pressure of the hydraulic station is normal and whether the glue filling action is normal. Check the rubber circuit pressure or blockage.
玻璃厚度和铝条厚度设定是否正确。
Whether the glass thickness and aluminum strip thickness are set correctly.
单边上边异常,请观察设备调平是否良好。
If the upper part of one side is abnormal, please observe whether the leveling of the equipment is good.
玻璃错片严重,导致胶咀不能正常贴靠或探测器不能正常探测。
The glass is seriously misplaced, which leads to the failure of the glue nozzle to be attached or the failure of the detector to detect.
7、 补胶补不上
7. The glue can't be mended
胶泵动作时间和次数是否异常。
Whether the action time and times of rubber pump are abnormal.
8、 光电感应异常
8. Abnormal photoelectric induction
看是否有阳光或强光照射。
See if there is sunlight or strong light.
9、 挂板动作异常
9. Abnormal hanging board action
10、 胶附着力差。胶希,更换胶。胶稠,更换胶。
10. The adhesive force is poor. Change the glue. Glue thick, change glue.
检查挂板离胶头距离。
Check the distance between the hanging plate and the rubber head.
检查挂板气缸感应开关是否正常。
Check whether the sensing switch of hanging plate cylinder is normal.
11、 凝固时间长。检查配比是否恰当。
11. The setting time is long. Check whether the ratio is appropriate.

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